M1

Benchtop to Pilot TFF | Flexible membrane selection

A membrane-agnostic TFF system that comprises the basis of scale-up to 500L

What is it used for?

The M1 and M1+ units are unique solutions for all those looking for a compact system for the concentration and/or clarification of biomass and/or biomolecules from their microbial fermentation or cell culture processes. They are best-in-class for laboratory activities, where membrane configuration remains unknown, and a unique workhorse in multi-purpose pilot plants. It guarantees consistent and reproducible results, providing the necessary technological components and the data required for process development and ensuring scalability.

Customisation options

While offering simplicity at all levels, the M1 provides a range of membrane and technology possibilities to start testing your process performance as soon as you have a feedstock to try on, in the microfiltration and ultrafiltration ranges, and to fit various operational requirements. It features modularity, a choice of membrane types, and a smart feeding pump with precise control and connectivity, ensuring that the system can be tailored to meet specific customer needs and support process scalability. For applications requiring higher filtration capacity, we featured the M1+ model, with its extended membrane surface area, which offers better performance and is conveniently mounted on a trolley for simplified mobility.

Key benefits

  • Achieve high configurability with Plug&Play modules, allowing you to tailor the TFF system to specific needs, ideal for uncertain R&D phases;
  • Benefit from Bionet’s membrane-agnostic approach, which enables extensive membrane selection and compatibility, allowing you to create the right configuration for your filtration system;
  • Easily adapt to diverse separation and concentration processes in multi-purpose plants, ensuring the system changes with your needs.
  • Enable smart and connected operations by integrating ready connections to measure TMP, recirculation Flow, Temperature and Permeate Weight and data logging for batch data recording.
  • Transition seamlessly from lab to production by using industrial-grade components like the bFlow diaphragm pump;
  • Maintain consistent results across different scales by leveraging high-quality, reliable components.
  • Ensure the validity of lab results for scale-up up to 500 L;
  • Get gentle handling for sensitive biomass and biomolecules by using advanced diaphragm pump technology;
  • Achieve process consistency and reproducibility, and get the data for a complete test analysis with an IOT-based architecture and our ROSITA software solutions.
  • Delivers precise control over a broad range of flows and pressures by using the bFlow pump;
  • Obtain flexible control options through both a physical control panel and a wireless web interface by incorporating ROSITA SW, allowing for versatile management of the pump;

Product features

M1_2
A wide range of membrane technologies and characteristics that offer the configuration adaptability required at R&D

The M1 allows the selection of the most optimum membrane technology (ceramic, cassetes, hollow fiber and flat sheets) from any vendor and among a complete range of pore sizes, channel diameter and channel number (i.e. surface areas).

These can be interchangeably integrated and tested in the M1. This allows for un-parallel capabilities for comparing membranes using identical process conditions and data registration for analysis.

M1_3
Additional functionalities are at reach any time, making the M1 even more flexible and adaptable

bFlow provides accessible connections to multiple sensors. This allows further control capabilities and data features, including real-time visualization and additional data registration, to enable a deeper process characterization and analysis which, in turn, enhances process optimization tasks.

M1_4
The M1 can be controlled by any device within a same Wifi space, with the App of ROSITA-D

The ROSITA-D App belongs to the ROSITA software family, and it allows for pump control and data visualization and registration capabilities.

The App is, as the rest of the Software licenses by Bionet, ready for the Plug&Play of additional instrumentation and actuators, to allow for additional control and data functionalities.

M1_1(2)

Models

M1
  • 5L vessel: Equipped with a 5-litre vessel suitable for various small-scale applications.
  • Remote software control: Operate Rosita conveniently from your computer or phone with integrated remote control capabilities;
  • Compact design: The M1 model features a smaller size, making it ideal for labs with limited space;
M1_PLUS

Models

M1 PLUS
  • 10L vessel: The M1 PLUS comes with a larger 10-litre vessel, offering greater capacity for your experiments;
  • Integrated software: Access the integrated software effortlessly through the included Chromebook;
  • Mobility: Mounted on a trolley, the M1 PLUS can be easily moved around the lab and utilized with various equipment;
  • Increased filtration area: Additional membrane surface supports both ceramic and hollow fibre filters, providing an expanded filtration area;
  • Direct connection: Directly connect to your pilot fermenter ensuring efficient operation

Downstream Services

Specific services for TFF

Add-ons

A full ecosystem of tools within a single design environment.

Temperature transmitter

The temperature transmitter causes the upgrade of ROSITA-D to enable visualization and registration of temperature data.

Temperature module

Recirculation flow module

Includes a recirculation flowmeter that gets recognized in a Plug&Play manner from ROSITA-D to enable visualization and registration of recirculation flow data, and to enable automatic feedback control of pump speed.

Permeate pressure transmitter

The permeate pressure transmitter results in the upgrade of ROSITA-D to enable visualization and registration of permeate pressure data and of the calculated Transmembrane Pressure (TMP) value.

Permeate flow scale

The permeate flow scale is connected and integrated into ROSITA-D to enable visualization and registration of the permeate flow, which allows the user to calculate the permeate flux depending on the membranes that is being used.

FAQs

When testing TFF, choosing the right membrane technology for your sample can be challenging. However, with our system’s ability to interchange membranes, you can work with various membrane technologies, including ceramic, hollow fibre, and cassettes, across micro and ultrafiltration ranges. This flexibility allows you to adapt the system to different separation and concentration processes, making it ideal for multi-purpose plants where diverse applications are required. This means you can experiment with different membrane types to determine which one best suits your specific needs without having to invest in multiple systems.

To effectively scale up from bench-scale to industrial volumes, it’s essential to use a system that ensures process values are transferable. The M1 system, equipped with a bFlow diaphragm pump, allows you to obtain process data that can be directly scaled to thousands of litres. This capability helps you avoid intermediate testing steps between benchtop and full-scale production, streamlining the transition and improving the accuracy of your scale-up process.

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